Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中國(guó)有色金屬學(xué)報(bào)(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 30    No. 12    December 2020

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Fatigue strength and microstructure evaluation of Al 7050 alloy wires recycled by spray forming, extrusion and rotary swaging
Jo?o G. J. de SALVO1,2, Conrado R. M. AFONSO3

1. Programa de Pós-gradua??o em Ciência e Engenharia de Materiais (PPG-CEM), Universidade Federal de S?o Carlos (UFSCar), Rod. Washington Luiz, Km 235, 13565-905 S?o Carlos - SP, Brazil;
2. Divis?o de Materiais, Instituto de Aeronáutica e Espa?o, CTA, Pra?a Marechal Eduardo Gomes, 50, 12228-904 S?o José dos Campos - SP, Brazil;
3. Departamento de Engenharia de Materiais (DEMa), Universidade Federal de S?o Carlos (USFCar), Rod. Washington Luiz, Km 235, 13565-905 S?o Carlos - SP, Brazil

Abstract:Recycled high-strength aluminum alloys have limited use as structural materials due to poor mechanical properties. Spray forming remelting followed by hot extrusion is a promising route for reprocessing 7xxx alloys. The 7050 alloy machining chips were spray formed, hot extruded, rotary swaged and heat-treated in order to improve mechanical properties. Microstructures, tensile properties and fatigue strength results for a 2.7 mm-diameter recycled wire are presented. Secondary phases and precipitates were investigated by XRD, SEM, EBSD, TEM and DSC. As-swaged and heat-treated (solution and aging) conditions were evaluated. Mechanical properties of both conditions outperformed AA7050 aerospace specification. Substantial grain refinement resulted from the extensive plastic deformation imposed by rotary swaging. Refined micrometric and sub-micrometric Al grains, as well as coarse and fine intermetallic precipitates were observed. Subsequent solution treatment resulted in a homogeneous, recrystallized and equiaxed microstructure with grain size of 9 μm. Nanoscale GP(I) zones and η′ phase precipitates formed after aging at 120 °C, imparting higher tensile (586 MPa) and fatigue (198 MPa) strengths.

 

Key words: Al-Zn-Mg-Cu alloy; spray forming; thermomechanical processing; microstructure; fatigue

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中國(guó)科學(xué)技術(shù)協(xié)會(huì) 主辦:中國(guó)有色金屬學(xué)會(huì) 承辦:中南大學(xué)
湘ICP備09001153號(hào) 版權(quán)所有:《中國(guó)有色金屬學(xué)報(bào)》編輯部
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