(1. 江蘇大學(xué) 能源與動力工程學(xué)院,鎮(zhèn)江212013; 2.江蘇大學(xué) 綠色材料與冶金研究院,鎮(zhèn)江212013)
摘 要: 以河南某廠300 kA鋁電解槽為原型,基于相似原理,按與原型1:4的幾何比例設(shè)計和搭建大尺度低溫電解實驗平臺,探討和分析陽極底掌氣泡的成核、長大、聚并、破碎及分離等動力學(xué)行為及分布特性規(guī)律。結(jié)果表明:陽極底掌成核點處首先主要產(chǎn)生尺寸極小且分布比較均勻的氣泡,然后這些氣泡在擴散和傳質(zhì)引起的生長及碰撞和“吞噬”引起的聚并過程中不斷長大,最后在陽極底掌邊緣發(fā)生一定的分離與破碎過程,同時還伴隨著較強烈的液體局部循環(huán)擾動。陽極底掌氣泡層內(nèi)氣泡的尺寸分布范圍比較寬且形狀差異較大,數(shù)量比較少的大尺寸及中等尺寸氣泡的周圍存在著數(shù)量比較多的小尺寸氣泡。改變電流密度和陽極傾斜角均對上述氣泡的相關(guān)動力學(xué)行為和尺寸分布特性有著重要的影響。
關(guān)鍵字: 鋁電解;陽極氣泡動力學(xué);分布特性;低溫電解;實驗研究
(1. School of Energy and Power Engineering, Jiangsu University, Zhenjiang 212013, China; 2. Institute of Green Materials and Metallurgy, Jiangsu University, Zhenjiang 212013, China)
Abstract:Taken a 300 kA aluminum electrolysis cell in some aluminum company in Henan province, a novel low temperature electrolytic model with a geometric similarity ratio of 1:4 to its prototype was designed and constructed based on the principles of geometric and dynamic similarities. In addition, the bubble nucleation, growth, coalescence, breakup and detachment underneath the anode were recorded. The results show that electrolytic bubbles are first nucleated uniformly under the entire anode surface with small size. Then these bubbles grow up uncreasingly through the growth process caused by gas diffusion and mass transfer and the coalescence process caused by collision and swallowing. And finally some large bubbles escape from the edge of the anode bottom and break up into more smaller bubbles with a large amount of liquid flow. The bubble layer underneath the anode has a broad bubble size distribution and differs greatly in shape. The whole anode is covered by a few large and medium-sized bubbles and a large number of small bubbles. Changing current density and anode inclination angle has an important influence on some dynamical behavior mechanisms and distribution characteristics of the bubbles above.
Key words: aluminum electrolysis; anodic bubble dynamics; distribution characteristic; low temperature electrolysis; experimental research


