(1. 中南大學 能源科學與工程學院,長沙 410083;
2. 中南大學 流程工業(yè)節(jié)能技術(shù)湖南省重點實驗室,長沙 410083;
3. 中南大學 粉末冶金國家重點實驗室,長沙 410083;
4. 中南大學 粉末冶金研究院,長沙 410083)
摘 要: 基于熱機械疲勞試驗,建立IN718高溫合金感應加熱過程中電磁場和溫度場耦合的數(shù)學模型,對試樣在循環(huán)加熱條件下的非穩(wěn)態(tài)溫度場進行仿真,采用電子背散射衍射技術(shù)對試樣上的晶粒尺寸進行檢測并對其數(shù)據(jù)進行統(tǒng)計分析。結(jié)果表明:綜合傳熱系數(shù)和風機電壓呈正相關(guān)的關(guān)系;試樣徑向上存在溫度梯度且隨時間變化,最大溫差為5 ℃左右,符合試驗要求;低周疲勞試樣徑向上不同點的平均晶粒尺寸均有所增長,且增長幅度基本相同;由于溫度梯度的影響,熱機械疲勞試樣徑向上的晶粒尺寸分布不均勻,中心位置和表面位置的平均晶粒尺寸增長幅度分別為16.94%和5.3%。
關(guān)鍵字: 高溫合金;熱機械疲勞;感應加熱;溫度梯度;晶粒尺寸
(1. School of Energy Science and Engineering, Central South University, Changsha 410083, China;
2. Hunan Key Laboratory of Energy Conservation in Process Industry, Central South University, Changsha 410083, China;
3. State Key Laboratory for Powder Metallurgy, Central South University, Changsha 410083, China;
4. Powder Metallurgy Research Institute, Central South University, Changsha 410083, China)
Abstract:A mathematic model describing the induction heating process of IN718 superalloy was developed by coupling the electromagnetic field with the temperature based on the thermomechanical fatigue (TMF) test. The transient temperature fields of the specimen under cyclic heating condition were simulated. After the fatigue test, the grain size of the specimen was measured by electron backscattered diffractometry and the data were analyzed. The results indicate that the comprehensive heat transfer coefficient increases with the increase of the fan voltage. The temperature gradient in the radial direction of the specimen changes with time and the maximum of temperature difference is about 5℃, which meets the requirements of the test standard of TMF. The grain sizes of specimen in the radial direction increase at almost the same rate after the low cycle fatigue test. However, the grain sizes of specimen in the radial direction distribute unevenly after the thermomechanical fatigue test, meanwhile the average grain size at the center and the surface increases by 16.94% and 5.3%, respectively.
Key words: supper alloy; thermomechanical fatigue; induction heating; temperature gradient; grain size


