閆書明1, 姜玉敬3， 呂子劍3
(1. 東北大學(xué) 材料與冶金學(xué)院， 沈陽(yáng) 110004;
2 沈陽(yáng)建筑工程學(xué)院 環(huán)境系， 沈陽(yáng) 110015；
3. 中國(guó)長(zhǎng)城鋁業(yè)公司， 鄭州 450041)
摘 要: 以氧化鋁生產(chǎn)流程的基準(zhǔn)物流圖概念為基礎(chǔ)， 構(gòu)筑了拜耳法生產(chǎn)氧化鋁流程的基準(zhǔn)物流圖， 為定量分析拜耳法流程中物流對(duì)能耗的影響提供了一個(gè)比較的基準(zhǔn)，并以某拜耳法氧化鋁廠生產(chǎn)數(shù)據(jù)為依據(jù)， 繪制了該廠的實(shí)際物流圖， 構(gòu)筑了與其相對(duì)應(yīng)的基準(zhǔn)物流圖。 用基準(zhǔn)物流圖法定量地分析了各個(gè)工序的工序能耗變化和折合比變化對(duì)氧化鋁綜合能耗的影響，以及生產(chǎn)流程中物流對(duì)能耗的影響， 為指導(dǎo)該廠今后的節(jié)能降耗工作提供了定量的依據(jù)。
關(guān)鍵字: 氧化鋁； 拜耳法； 基準(zhǔn)物流圖；實(shí)際物流圖； 綜合能耗； 工序能耗
YAN Shu-ming1, JIANG Yu-jing3, LU Zi-jian3
（1. School of Materials and Metallurgy, Northeastern University,
Shenyang 110004, China;
2. Department of Environment , Shenyang Architectural and Civil Engineering Institute, Shenyang 110015, China;
3. China Great Wall Aluminium Corporation, Zhengzhou 450041, China）
Abstract:Based on the concept of standard materials flow diagram (SMFD) of alumina manufacturing process, the SMFD of alumina manufacturing process by Bayer method was constructed. A comparative benchmark for analyzing the influence of material flow on energy intensity was provided. On the basis of the data of an alumina manufacturing plant by Bayer method, the real material flow diagram of this plant was drawn and the SMFD was constructed accordingly. The influence of the change of the unit process energy intensity and the alumina-process product-ratios on the overall energy intensity and the influences of material flow in a manufacturing process on its energy intensity were analyzed quantitatively as an example.
Key words: alumina； Bayer method； standard materials flow diagram； real materials flow diagram； overall energy intensity； unit process energy intensity
