Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中國有色金屬學報

ZHONGGUO YOUSEJINSHU XUEBAO

第18卷    第3期    總第108期    2008年3月

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文章編號:1004-0609(2008)03-0439-05
薄壁白銅管坯電磁連鑄
李新濤1, 2,郭照相1,趙祥偉1,李廷舉2

(1. 高新張銅股份有限公司,張家港 215600;2. 大連理工大學 鑄造中心,大連 116024)

摘 要:

為獲得高質量的薄壁白銅管坯,提出了在水平連鑄過程中施加旋轉電磁場的管坯連鑄新方法,并采用BFe10-1-1合金進行實驗,考察了電磁場對白銅管坯表面質量、凝固組織和力學性能的影響。結果表明:在連鑄過程中施加旋轉電磁場能夠提高金屬液的流動性和充型能力,消除表面裂紋缺陷,從而制備出表面光滑的薄壁白銅管坯;在電磁力的作用下管坯凝固組織顯著細化,富鎳相由針狀轉化為團塊狀,同時鑄造應力由未施加電磁場時的7.2 MPa下降至0.32 MPa;隨著凝固組織的改善,施加磁場的管坯抗拉強度和伸長率與未施加磁場管坯的相比分別提高5%和36%。

 

關鍵字: 白銅合金;管坯;連鑄;旋轉電磁場

Thin-walled tube billets of cupronickel alloy by electromagnetic continuous casting
LI Xin-tao1, 2, GUO Zhao-xiang1, ZHAO Xiang-wei1, LI Ting-ju2

1. Gaoxin Zhangtong Co. LTD, Zhangjiagang 215600, China;2. Research Center of Foundry Engineering, Dalian University of Science and Technology, Dalian 116024, China

Abstract:A new method was proposed by imposing a rotating electromagnetic field during horizontal continuous casting of thin-walled cupronickel tube billets. The effects of electromagnetic field on the surface quality, solidification structure and mechanical properties were investigated experimentally by use of BFe10-1-1 alloy. The results show that, when the electromagnetic field was applicated, the flowability and filling capacity of cupronickel alloy are increased, the surface cracks are eliminated, and the thin-walled cupronickel tube billets with smooth surface can be obtained due to the increase of flowability and filling capacity of cupronickel alloy. The solidification structure of the tube billets is evidently refined, the shape of Ni-rich phase changes from needle-like to bulk and the casting stress declines from 7.2 to 0.32 MPa. With the structure improving, the tensile strength and elongation increase by 5% and 36%, respectively, than those of ordinary continuously cast tube billets.

 

Key words: cupronickel alloy; tube billets; continuous casting; electromagnetic field

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中國科學技術協(xié)會 主辦:中國有色金屬學會 承辦:中南大學
湘ICP備09001153號 版權所有:《中國有色金屬學報》編輯部
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