Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中國有色金屬學(xué)報(bào)

ZHONGGUO YOUSEJINSHU XUEBAO

第18卷    第4期    總第109期    2008年4月

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文章編號(hào):1004-0609(2008)04-0698-05
鋁鎂合金雙路徑加載充液拉深成形的數(shù)值模擬
劉曉晶1, 2,閆 巍1,郭立偉1

(1. 哈爾濱理工大學(xué) 材料科學(xué)與工程學(xué)院,哈爾濱 150040;2. 哈爾濱工業(yè)大學(xué) 材料科學(xué)與工程學(xué)院,哈爾濱 150001)

摘 要: 針對鋁鎂合金等低塑性板材的成形需要,提出了帶主動(dòng)徑向加壓的雙路徑加載充液拉深技術(shù)。應(yīng)用數(shù)值模擬的方法,采用大型非線性動(dòng)力顯式分析軟件ETA/Dynaform5.5,對5A06鋁鎂合金平底筒形件的雙路徑加載充液拉深成形過程進(jìn)行研究,討論液室壓力變化對零件成形性的影響,以零件成形最終壁厚分布為評定標(biāo)準(zhǔn),分析不同徑向壓力加載路徑對成形質(zhì)量的影響。模擬結(jié)果表明,采用合理的液室加載曲線,并配合20~45 MPa主動(dòng)徑向壓力,可有效地提高鋁鎂合金平底筒形件的成形極限,拉深比可達(dá)到3.1

 

關(guān)鍵字: 5A06鋁鎂合金;充液拉深;數(shù)值模擬;雙路徑;主動(dòng)徑向壓力

Numerical simulation of aluminum-magnesium alloy cup’s forming by hydrodynamic deep drawing with double loading paths
LIU Xiao-jing1, 2, YAN Wei1, GUO Li-wei1

1. School of Materials Science and Engineering, Harbin University of Science and Technology, Harbin 150040, China;2. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 15001, China

Abstract:Aimed at the forming need of aluminum-magnesium alloy and other low plasticity materials, a new double loading paths process of hydrodynamic deep drawing (HDD) with independent radial hydraulic pressure and chamber pressure was brought forward. The numerical simulations of the aluminum-magnesium alloy (5A06) flat bottom cylindrical cup’s HDD with double loading paths process were carried out by employing the large non-linear dynamic explicit analytical software ETA/Dynaform5.5. The chamber pressure variations to the formability effects were discussed. The influence of different independent radial hydraulic pressure loading paths on the forming quality was analyzed by taking the wall-thickness distribution as standard. The results show that adopting the reasonable liquid chamber pressure loading curves and the independent radial hydraulic pressure from 20 MPa to 45 MPa can increase the forming limitation of aluminum-magnesium alloy cup effectively. The drawing limitation obtained is 3.1.

 

Key words: aluminum-magnesium alloy (5A06); hydrodynamic deep drawing (HDD); numerical simulation; double loading paths; independent radial hydraulic pressure

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中國科學(xué)技術(shù)協(xié)會(huì) 主辦:中國有色金屬學(xué)會(huì) 承辦:中南大學(xué)
湘ICP備09001153號(hào) 版權(quán)所有:《中國有色金屬學(xué)報(bào)》編輯部
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